Umm, I know I'm chiming in a little late but thought I would mention something about welding. I've welded since I got out of the Army and got my degree in welding engineering. Just a few things that I saw mentioned I thought I could help out with. One thing to keep in mind about welding is that the more you do it the better you become. When I went to a welding school I basically paid for the materials and thats about it. So before spending a bundle just pick up a welder and start welding.
1: The small boxes that you get from harbor freight most welders call 'buzz boxes'. They are great for around the house but not something you want to try really heavy duty welding with. And great for smal repairs, especially for minor repairs. You can rent, lease or buy larger welders, and welding generators from both Miller and Lincoln for REALLY reasonable rates. They have gas pwr, diesal pwr, and propane pwr.
2: How far your wire sticks out of your nozzel is called the Electrode Stick Out (ESO). When too close you will clog your nozzel and tip, which reduce the flow of electric current, and restrict the flow of sheilding gas. Too far and your wire will usually melt right at the tip and could clog the bloody thing. Ideally, you want your ESO to be about 1/4 inch.
3: Arc welding (aka 'stick welding') has an electrode that is covered in flux. At the end of each electrode, towards the end you place in your stinger, are a series of numbers. (E7018) The 'E' stands for electrode. The first two numbers (in this case 70) are the tinsel strength. In this case once two peices are welded together you have to apply 70,000 pds of pressure to pull it apart. The third number (1) tells you which positions you can use this particular electrode for. In this case 1 means you can use it in the flat, horizontal, vertical, and overhead positions (every position you can weld in) And the fourth number (in this case 8) tells you what kind of flux is covering the rod. In this case 8 is a low hydrogen rod, meaning it has to be kept dry or else the flux will break off or allow be degraded enough that it will allow atmosphere into the weld causing defects. To start the arc with Stick welding you hold the electrode just above the material to weld, and use a 'scratch' start to ignite it. Basically a quick 'J' motion that touches the metal momentarily and starts the flow of current. Can be very frustrating because if you remain in contact with the metal too long your rod will stick. Just remember, throwing your welder into the lake is NOT productive!!
4: Mig welding (aka wire welding) uses spools of wire (from 5 pd spools up to 50 pd spools) that continuously feed wire. Once you pull the trigger the wire feeds and keeps feeding till you release the trigger. It is the most easily learned welding process and is rather cheap. Wire designation is actually a pain in the ### because there are SOOO many. Best way to know what you are buying is to go to a welding supply store and ask. Another factor that makes this process much different from Arc welding is that you have to have an inerat gas hooked up to your machine to prevent atmosphere from getting into your weld. Usually it is CO2 or a mixture of 25% argon and 75% CO2. There are other gas miztures but these are the most common. To start the flow of current simply place your wire on the metal and pull the trigger. Current starts immediately and forms the weld pool.
5: Airgas, Westco, Miller and Lincoln stores tend to have welding equipment for professional welders. Places like Harbour Freight, Home Depot, Lowes, and Tractor Supply have more around the house items.
6: Other welding processes are Flux Core, TIG, High-frequency TIG, Blast Welding, and Torch Welding. I can explain these in detail if you want but generally, Flux Core is very similar to Mig, but mostly used for industrial use, and runs hotter and faster than Mig. TIG (Tungsten Inert Gas) uses and non-consumable electrode in a torch and is either water cooled or gas cooled, but both use sheidling gas. Very clean and very neat, a lot harder to learn than most other processes. Hi-freq TIG uses a foot pedal to control the flow of current and can be used on materials that have low melting temps (ie: Aluminum, Stainless steel) Blast Welding is not something most people do, using explosives to fuse two dissimilar types of metal together. And Torch Welding is a torch that uses Oxy-acetalyne or propane, and Oxygen and creates a flame that is very hot. You simply place two pieces of metal in the way you want and use the torch to melt them together.
As far as welding after SHTF goes it won't be useable depending on the nature of the disaster. Personally I've been taking blacksmithing lessions and it is very educational and will be an EXTREMELY valuable skill in post-SHTF world. If your curious about it you can look up vids on youtube.
There is so much info I have on welding and a lot of experience to draw upon if anyone wants to know more let me know. And if you have a project you want some suggestions on I can help there as well.
Hope you guys like this. Sorry it was so bloody long.