DIY dog packs

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Danil54girl gave me the idea to make something for the dog. So, I will make a pack setup.

This is a fairly complicated DIY, but doable in my opinion. If you were just starting to sew, or only had a newer home machine (an old singer would stitch it) I wouldn't try this as a first project. It looks simple, but its easy to make mistakes on the layout, and the multiple layers of stitching mean it would be a real bear to correct mistakes.

I will try to post text under the pictures, we will see how that goes.

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All the stuff. That's Foliage Grey 1000 denier DWR cordura nylon as a base, the main body of the harness and packs.
I have a clear ruler marked at 1 1/2 inch all along the length, this sets the lines of stitch on the molle. More on that later. Various bits of webbing, a circle maker, I use versachalk chalk board wet markers to do layout, they wash right off when done. A soldering iron to cut the webbing and melt the ends, and a hot glue gun to tack things together rather than pin anything. I have 2 ADF raptor II load rated quick release buckles (2000 load rating), those will clip the top of the harness to the padded chest/belly piece. I will run the webbing (milspec nylon, grey, breaking strength minimum of 1400 pounds, with a 3x safety factor, max breaking strength is 5500) in complete loops so that the load isn't on the stitching, the harness would be rated to lower the dog, or me lol, by rope. The padding for the chest piece is a non-absorptive closed cell foam, 1/4 inch thick. The thread is milspec T69, 10 pound breaking strength, so you can calculate the number of stitches needed to reach a required strength (100 stitches in a box-x pattern would give 1000 lbs). Overkill for this application.

SUNP0012.JPG I'm sizing the bags, and the harness body to fit a 1 gallon ziplock bag on either side. I inflate the bags partially, and use them to measure.

SUNP0015.JPG The body of the harness, it will be the part that sits on his back. The end of the fabric on the top of this picture are cut to allow the webbing to sit at the correct angle, and a circle is cut to fit around the neck, about 3 inches back from where a collar would sit. This is where things get tricky if you aren't familiar with using a seamstress tape to measure and fit around curves. It isn't THAT hard, but measuring with a flat ruler wont work too well. I cut a 16 x 16 square, and then put it on the dog and marked it out to give an approximate fit, then used that as a rough guide for the final measurements. The dog was confused.

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This image is full size because it is super important. Molle looks like it could be a 1x1 inch grid, or 1 1/8th. But if you sew that, other one inch webbing, and Blackhawk speed strips, or whatever, wont fit between the lines of stitch. I use a 1 x 1 1/2 inch grid. So the webbing is one inch, and there is one inch between the webbing strips, and the lines of stitch are at the 1 1/2 inch shown. When I start sewing, this will be clearer.

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The general layout of the buckles. The larger Cobra buckle will be just for a leash, and the leash will be load rated with a loop to attach a carabiner. The 2 ADF buckles will just clip the harness together, so you slide the harness over the dogs head, then clip at the sides back by his hind legs. I will run the webbing for the back clips through the molle webbing, which will cut down on stitching, and allow a little side to side movement of the buckles, and therefor the belly piece. I don't want a tight, super solid fit, the dog needs to be able to move and bend in this.

SUNP0021.JPG The webbing for the molle layed out on the piece. I will make the bags with corresponding webbing just like any molle gear. Obviously, any molle bag or accessory will fit this harness when it is finished. Sometimes there are things I just don't feel like making.

That's where I am so far. Hoping to get this done today.
 
Credit where credit is due, I am using a Onetigris tactical dog harness as the inspiration for mine. So some features will be similar. I doubt that mine will be as nice as one sewn by a dedicated gear company, but my buckles will be better, and the Onetigris harness is covered in the soft "pile" side of Velcro. Meaning you could put stuff on it with Velcro. I'm not a fan of dog fur and Velcro, so I will put some on for a "Moral Patch" but leave off the Velcro covering the main harness. The molle will be more than secure enough for the packs.

https://img.chewy.com/is/image/catalog/132275_MAIN._AC_SL1500_V1500067318_.jpg
 
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I'm starting to layer up the webbing. I get everything tacked down with hot glue (small dots) and then sew box-x's.

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You can see the layering here. This is why it's hard to go backwards, these are box stitches on top of box stitches, and hard to seam rip back out, especially once the molle webbing is in place. But, I feel like it makes a neat appearance.
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At this point, I'm ready to start adding the molle webbing. TIP: I would rewind your bobbin thread at this point. If you don't, you risk running out of lower thread in the middle of a webbing strip. Not the end of the world, but every visual flaw adds up.
 
Once I run stitch on the molle webbing, there's no going back. If I mess up, its garbage, so I take a break, get all my webbing just loosely laid in place, and make sure my buckles are facing right side up, my webbing is long enough, and that I haven't sewn myself into a corner. 5 minutes here can save a lot of time later, when you are your own QA.

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The chest piece. I got ONE strap at a slightly wrong angle. I am going to live with it, it doesn't hurt anything but my pride. When we are out camping I wont ever notice lol.

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I've had it on him, it fits. I need to get some grey edge binding tape, and then another hour maybe and the harness will be done, and I will get some pics. Not sure I'm going to do that today, the wife gave me her cold.
 
very nice indeed!!
and someone once told me guys can't sew...I truly love your way!
 
Thanks Jontte. My dad made hang glider harnesses when I was a kid (5 to maybe 10 years old) so I learned how to sew from a guy.
 
You are doing a very nice job on your dog pack. Nice to see a guy that can actually sew. I've only known a couple in my life time. . . hunny can't even sew on a button, bless his heart. Probably one of the reasons he keeps me around ;). I only inspired your critter project, but hey it gave you something to do while your wife is sick. Sorry she gave it to you though.
 
lol its okay. She was wrecked all day, I feel bad for her.

I just hope I am okay for work tomorrow. Vitamin C and sleepy time tea.
 
Hunny and I both had the flu over the New Years weekend. Think our Sweet Pea gave it to us both at Christmas, but we got over it. Kicked us in the butt for a few days though. . . I feel your pain.
 
:)
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I ordered some foliage green grosgrain tape to edge it all with, and it will look pretty professional and be done.

I'm deciding what to make for the other side, I was thinking a hydration carrier. That way he would eat and drink, and the weight would go down on both sides.

Anyway, not bad for 50 bucks in materials (not counting buckles) and about 8 hours total time at work.
 
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The pack looks big, but I have watched him walk around, and bend around and bite his ### no problem. He doesn't seem to mind it. He wears a blaze orange strap harness when we go out camping in hunting season, so he just thinks it means its time to go camping.
 
Dog packs finished.

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Haha he is a little freaked out by the weight right now. He bumps into things and decides maybe backing up slowly is the thing to do. I will take him out on the running path, he will be fine with it. Make him carry his own treats, we will want to put it on!

Ok, next up today, war belt.
 
Hahaha yeah, I just used that bottle as a prop... The bag fits a half gallon milk jug easily, and a couple sport bottles I have. The food pack is a bit big, I think I will make up a couple compression straps for it, but otherwise it seems good to go.
 

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